Threading

EMAG Oilfield Technology

Updated on Tuesday 21 April 2020, 10:15 AM

Manually measuring thread and sealing geometries after cutting threads on pipe ends and couplings is a time-consuming and labor-intensive process. However, the measuring process is essential due to the growing requirements on premium threads. Using the patented method developed by EMAG Leipzig, for the first time, the geometries of pipe and coupling threads can now be measured without contact. The contactless optical measuring system does not require any labor and can be used autonomously or integrated into a complete process chain.

The advantages of the TIS are obvious: The potential savings resulting from its unmanned operation alone are tremendous. For example, consider a coupling machine with an annual production capacity of about 1.3 million couplings; savings can stretch beyond 6-figures, and can be achieved quickly.

The new system also ensures constant measurement accuracy with the shortest possible measuring times. Once the measurements are taken, feedback is directed right back to the machine’s CNC control unit, allowing tool corrections to be made automatically and immediately during the machining process.

This error-minimizing system measures all thread types known today (API and premium threads). This allows for the complete elimination of the manual measurement process.

Another advantage provided by this method is the detection of insert wear, allowing optimal insert changes to be performed reducing tool costs. This also avoids undesirable downtimes due to worn tools.

Process Optimization Through Digital Twin

EMAG has been supplying flexible machine concepts and comprehensive systems for the manufacturing of pipe ends, couplings, tool joints and other oilfield components for decades. Complete cells including machines, robots, measuring systems and marking units are all directly supplied by EMAG. By acquiring all of the systems from a single source, EMAG can permanently optimize your process chains – not only for thread cutting, but also upstream and downstream processes.

EMAG uses the most innovative development methods, such as the digital twins, so that the manufacturing process can be simulated and then adjusted.

A machine system that meets all of the demands for the fastidious machining operation involved in the production of couplings has been developed based on this methodology: the VLC 500 CM.

VLC 500 CM Vertical Coupling Machine

With its extremely high range of diameters from 2 3/8“ to 13 3/8“ and a maximum coupling length of 400 mm (16 in), the VLC 500 CM covers an enormous range in coupling production and can be implemented with a large amount of flexibility. The VLC 500 CM also stands out for its high productivity and powerful drives. With its modular structure, the machine can be adapted to perform a variety of machining tasks. The proven pick-up process is used to automatically load and unload the machine, and the dynamic axes further ensure minimal non-productive times.

The Austrian company, voestalpine, already uses the machine. Peter Winkler, Operations Manager of the Threading Departments at voestalpine Tubulars GmbH & Co KG, summarizes “The VLC 500 CM combines exceptional machining performance with precision. This has opened up new opportunities for us in the production of premium OCTG connections.”

 

Socials
Submit your news here

Press Kit
To obtain a copy of our press kit, please message us using the adjacent contact form.
REQUEST PRESS KIT

Contact

Thank you, we will be in contact shortly.

Nakamura
Star
Okuma
Mazak
Makino
Hurco
Fanuc
Chiron
Brother
DMG Mori
Doosan
Methods
Kitamura
Starrag
Matsurra